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titanium load bearing bracket

Titanium Alloy Aviation Topology Optimized Lightweight Titanium Alloy Load-bearing Bracket

This bionic topology optimized spatial strut load-bearing bracket is integrally near-net formed by SLM metal 3D printing and finished by 5-axis CNC mirror polishing, made of TC4 titanium alloy. Its complex bionic hollow spatial structure cannot be efficiently integrally machined by traditional CNC machining. It is one-piece formed without welding seams, achieving extreme lightweight while maintaining ultra-high structural rigidity and fatigue resistance.
Quick Info:
  • Process: SLM Metal 3D Printing Integral Molding + 5-Axis CNC Mirror Finishing
  • Material: Titanium Alloy
  • Accuracy: ±0.03 mm
  • Surface Finish: Ra 0.4μm Mirror Polished Machined Surface
  • Production: Prototyping & High-end Low-volume Aerospace/Motorsport Custom Development
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KT TOOL specializes in low-volume, high-precision 3D printing services for functional validation, structural testing, and end-use parts. With over 10 years of manufacturing experience, we efficiently produce complex components such as housings, brackets, manifolds, and internal channel parts. Our capabilities include SLA, SLS, and metal 3D printing, enabling fine detail reproduction, complex geometries, and integrated structures that are difficult to achieve with traditional methods. Supported by engineering tools like SolidWorks®, we optimize designs for dimensional accuracy and structural reliability. We also offer post-processing services such as sanding, painting, and customized surface finishing to ensure each part meets both functional and aesthetic requirements.

Core Characteristics

  1. Topology optimized bionic mechanical structure: finite element simulation optimized bifurcated strut structure, extreme lightweight while maximizing torsional & tensile rigidity.
  2. Unique non-replaceable structure: complex spatial hollow bifurcated shape, 3D printing is the only efficient integral molding solution.
  3. High-end titanium alloy + mirror appearance: excellent fatigue & corrosion resistance, premium mirror finish, ideal for aerospace & high-end motorsport modification display scenarios.
  4. One-piece integrated structure: no welding or assembly gaps, no stress failure risks.
  5. High precision & high surface quality: 5-axis CNC mirror finishing, excellent dimensional accuracy and surface finish, meeting both precision assembly and appearance display requirements.

Parameter Table

Parameter ItemParameter Value
Manufacturing ProcessSLM Selective Laser Melting Metal 3D Printing + 5-Axis CNC Mirror Finishing
Main MaterialTC4 Titanium Alloy Ti6Al4V (7075 Aviation Aluminum Optional)
Dimensional Accuracy±0.03 mm
Surface RoughnessRa 0.4μm Mirror Polished Machined Surface
Product TypeTopology Optimized Bionic Lightweight Aerospace Load-bearing Mounting Bracket
Production CapabilitiesPrototyping, High-end Low-volume Customization for Aerospace & Motorsport Industry
Core PerformanceExtreme Topology Lightweight, High Strength & Fatigue Resistance, Premium Mirror Appearance, Integrated Complex Special-shaped Molding

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