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Aluminum and zinc alloy die casting — tooling designed and built in-house. Dense, porosity-free castings. Built for structural load-bearing parts and heat-dissipation enclosures in volume production.
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Full secondary operations: machining, anodizing, painting -
Porosity-free, pressure-tight casting quality
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T6/T5 heat treatment available
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In-house mold design and manufacturing
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High-precision die casting for metal parts
Efficient production with minimal material waste
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High-Precision Die Casting Solutions
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Fast High-Volume Production Runs
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Excellent Dimensional Accuracy and Finish
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ISO 9001:2015 certified QMS
Die Casting Processes
High Pressure
Cold Chamber
Hot Chamber
Case Studies
Tolerances for Die Casting
| Tolerance Level | Application | Tolerance Range |
| General Tolerances | Standard die-cast parts | ±0.1mm to ±0.5mm |
| High Precision | Small, intricate parts (e.g., aerospace) | ±0.1mm to ±0.3mm |
| Large Parts | Larger castings (e.g., automotive parts) | ±1.0mm to ±2.0mm |
| Thin-Walled Parts | Thin-walled castings | ±0.2mm to ±0.5mm |
| Material-Specific | Varies by material (e.g., aluminum, zinc) | ±0.1mm to ±0.5mm |
Not sure about the right tolerance for your part?
Our engineering team can help optimize your design.
Available Materials for Die Casting
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. Metal .-
Aluminum Alloys
Lightweight, corrosion-resistant, and easy to machine. Ideal for parts requiring strength with reduced weight.
Typical Applications- Electronic Housings
- Heat Sinks
- Structural Brackets
- Automotive components
Cost Efficiency:
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Stainless Steel
High strength and excellent corrosion resistance, suitable for harsh environments.
Typical Applications- Valves and fittings
- Medical components
- Mechanical parts
- Food-grade equipment
Cost Efficiency:
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Carbon Steel
Strong and durable material with good mechanical properties, widely used in industrial applications.
Typical Applications- Machine components
- Structural parts
- Industrial equipment
Cost Efficiency:
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Brass
Easy to machine with excellent electrical conductivity and corrosion resistance.
Typical Applications- Connectors
- Fittings
- Electrical components
Cost Efficiency:
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Titanium
High strength-to-weight ratio with superior corrosion resistance and biocompatibility.
Typical Applications- Aerospace components
- Medical implants
- High-performance mechanical parts
Cost Efficiency:
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. Plastic .-
ABS
Impact-resistant plastic with good machinability, widely used for functional prototypes.
Typical Applications- Electronic enclosures
- Prototype parts
- Consumer products
Cost Efficiency:
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POM (Delrin)
High dimensional stability with low friction, suitable for precision mechanical parts.
Typical Applications- Gears
- Bushings
- Sliding components
Cost Efficiency:
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Nylon (PA)
Strong, wear-resistant material with good mechanical properties.
Typical Applications- Mechanical components
- Bearings
- Structural plastic parts
Cost Efficiency:
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PTFE (Teflon)
Extremely low friction and excellent chemical resistance.
Typical Applications- Seals
- Insulation components
- Chemical industry parts
Cost Efficiency:
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Explore our full material list or contact our engineering team for recommendations.
Surface Finishing Options
We specialize in die casting to create complex, high-precision metal parts. Our process ensures strong, durable components with smooth surfaces, ideal for high-volume production and demanding applications.
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Sandblasting
High-speed sand particles clean metal surfaces, removing oxides and dirt, creating a uniform texture.
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Anodizing
Electrochemical reaction forms a hard oxide layer, improving aluminum's corrosion resistance and appearance.
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Electroplating
Metal ions are deposited onto surfaces using electric current, enhancing corrosion resistance, hardness, and gloss.
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Powder Coating
Electrostatic powder coating enhances weather resistance, scratch resistance, and provides uniform coverage.
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Painting
Paint layers enhance appearance and protection, suitable for various colors and weather resistance needs.
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Chroming
Chromium plating on metal surfaces improves corrosion resistance and gloss, commonly used for decorative parts.
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Polishing
Mechanical or chemical treatment smooths and shines the surface, enhancing aesthetics and gloss.
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Chemical Plating
Chemical reactions deposit metal layers on the surface, providing uniform coating and enhanced corrosion resistance.
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Electropolishing
Electric current dissolves surface metal, removing burrs and improving smoothness, commonly used for stainless steel.
*Not sure which finish is right for your part? Explore our complete guide
Guides to Your Die Casting
Common Die Casting Questions
Ready to Start Your Custom Parts Project?
Upload your drawings (STEP, STP, IGES, STL) or contact our team for a fast and confidential quotation.
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Reliable Engineered Die Casting Solutions
We offer precision injection molding services that ensure high-quality, cost-effective production of complex parts with exceptional durability and performance.
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High precision for complex parts
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Fast production for large volumes
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Versatile materials and custom formulations
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Consistent part quality and performance
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Ideal for rapid prototyping and scaling
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Cost-effective solutions for mass production
What You Can Expect From KT
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Confidential by Default
Your files and project details are protected under strict NDA standards.
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Engineering Before Production
We review and optimize your design to ensure manufacturability and cost efficiency.
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Quality You Can Trust
Every part is inspected to meet your specifications before shipment.
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Clear & Timely Communication
Stay updated at every stage with responsive and professional support.
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Transparent Quotation
No hidden costs — clear pricing from the beginning.
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Flexible Project Support
We support design adjustments and revisions when needed.
