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Open Die Casting Of Automotive Brake Aluminum Alloy Parts
We provide high-quality aluminum alloy brake components using advanced open die casting technology. The process ensures compliance with stringent quality requirements, utilizing high-pressure die casting (HPDC) and magnesium die casting to produce aluminum parts ranging from 1.0 to 10.0 kg. With an annual production capacity of 100,000 parts, we meet customer specifications for automotive brake systems, including porosity and leakage tests.
- Material: Aluminum Alloy
- Casting Process: High-Pressure Die Casting (HPDC) / Magnesium Die Casting
- Die Casting Machine Tonnage: 400~1650T
- Porosity Requirements: ASTM E505 Level 3
- Tolerance: ± 0.05mm
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At KT TOOL, we specialize in rapid prototyping and precision machining, delivering high-quality aluminum mechanical parts that cater to various industries including aerospace, automotive, electronics, and medical. Our state-of-the-art CNC machining equipment and in-house capabilities ensure that your prototypes and production parts meet the highest standards of accuracy and performance. With over 10 years of experience in precision engineering, we offer customized rapid prototyping solutions that help businesses accelerate product development while maintaining cost efficiency.
| Parameter | Details |
| Material | Aluminum、Zinc、Brass、Stainless Steel、Titanium etc |
| Tolerance | ± 0.05mm |
| Surface Treatment | Custom (Sand Blasting, Polishing, Spray painting, Pad Printing, Colour Electrophoresis, Mirror Finishing, Silk-Screen Printing, Oxidation) |
| Main Process | Die Casting(up to 3000 tons),Hot Chamber Die Casting, High Pressure Die Casting，Investment Casting，Sand Casting etc., |
| Quality Control | Strictly Quality control in the whole process, from material to packing, Coordinate-measuring machine |
| Usage | Automotive |
| Customized Drawings | Auto CAD, JPEG, PDF, STP, IGS, and most other file formats are accepted |
The Advantages Of Open Die Casting Of Automotive Brake Aluminum Alloy Parts
- ISO Certification: Certified under IATF 16949 and ISO 9001:2015, we specialize in providing aluminum die casting, zinc die casting, investment casting, sand casting, and CNC machining services with a focus on high-quality standards.
- Quality Control: We implement a thorough quality assurance checklist for all products to track, inspect, and confirm that each aluminum casting meets the required industry standards and specifications.
- Wide Applications: Our precision metal castings and moldings are trusted by leading companies across various critical industries, offering reliable solutions for complex applications.
- Facilities & Equipment: With state-of-the-art facilities, including a large die casting factory, investment casting line, sand casting line, and advanced CMM (Coordinate Measuring Machines), we ensure the highest precision and quality in every project.
- OEM Capacity: We offer full OEM services, providing custom metal castings tailored to specific configurations. Our experienced designers and engineers work closely with clients to bring complex designs to life, ensuring complete project success.
- High Productivity: Our efficient production processes, backed by reliable raw material supplies and a highly trained team, allow us to manufacture metal casting parts quickly and meet tight deadlines.
- Cost-Effective Solutions: With strategic cost control measures in place, we provide high-quality metal castings at more competitive prices than other manufacturers, delivering superior value for your projects.
Applications
- Automotive: Producing critical components for automotive braking systems, ensuring strength, reliability, and performance under harsh conditions.
- Aerospace: Aluminum alloy parts are widely used in aircraft and aerospace applications due to their lightweight and high-strength properties.
- Electronics: Aluminum alloy parts are utilized in the electronics industry for structural components that require heat dissipation and lightweight design.
