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Steel Sheet Automotive Stamping Cover
Our progressive stamping dies are designed to perform multiple operations in a single pass, producing several parts at once. This process reduces production time and minimizes waste, contributing to a cost-effective solution for our clients.
Quick Info
- Product Name: Stamping Cover (M-25)
- Material: Steel
- Surface Treatment: Zinc Plated/Painting
- Tolerance: ±0.05 mm
- Production Volume: High-volume production (up to 150 million pieces/year)
- Customized Size: Available
- Application: Automotive components
- Lead Time: 7-10 days for prototyping
- Inspection: CMM, Visual inspection, Functional testing
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At KT, we specialize in delivering precision stamping solutions for various industries, including automotive manufacturing. Our advanced capabilities in Progressive Stamping Die ensure the efficient production of high-quality stamped parts that meet the exact specifications required by our clients. For this project, KT produced stamping covers for an automotive supplier, demonstrating our expertise in high-speed, large-volume production.
| Parameter | Details |
| Supply Capacity | 5000 pieces per month |
| Tolerance | ±0.05 mm |
| Surface Finish | Anodizing, Polishing, Sandblasting, Painting |
| Lead Time | 5-10 days for prototypes |
| Machining Process | CNC Milling, CNC Turning, CNC Drilling |
| Materials Available | Steel |
| Drawing Format | CAD, STP, IGES, PDF, DXF |
Advantages of Progressive Stamping Die Process
- High Precision: Achieve tight tolerances for parts as small as 0.001” with consistent quality.
- Efficient Production: High-speed, large-volume production minimizes lead times and ensures cost-effectiveness.
- Customization: Flexibility to adjust part size, surface finish, and material based on client needs.
- Long-Term Reliability: With years of experience in automotive stamping, KT delivers reliable parts that meet rigorous industry standards.
Manufacturing Process
- Mold Design & Development: KT engineers designed the mold with meticulous attention to detail, ensuring smooth part extraction and minimal waste. The progressive stamping die process was carefully planned to accommodate the client’s specific part geometry.
- Stamping Operations: Our progressive stamping presses utilize automated feed systems, allowing for high-speed production with minimal downtime and high repeatability. This method also supports multiple production stations, optimizing efficiency.
- Surface Treatment: Parts were zinc plated for enhanced corrosion resistance and durability, tailored to meet automotive industry standards.
- Quality Control: All parts were subjected to a strict quality control process, including dimensional checks and visual inspections to ensure they met the required specifications.
Applications
- Automotive Industry: KT’s precision stamped parts are used in various automotive applications, including components like stamping covers for engine parts, structural components, and more.
- Other Industries: In addition to automotive applications, KT’s progressive stamping capabilities extend to industries such as electronics, industrial equipment, and consumer goods.
